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Glossary
Every term the course uses, in plain words, with the lesson that teaches it.
A
Address — A bin's name, written row / bay / level, for example ROW-A01/B03/L2. Bays and levels count from 1. Bins and levels
Advisory — A readiness item that does not stop a run. The run assumes something and says so. Running the warehouse
AI assisted — The mark on everything the copilot created. Talking to the copilot
Aisle — The lane in front of a rack row that a forklift drives along. Written A in a lay pattern. Racking 101
Apron — The yard space in front of a dock door where a truck backs up. Aisles, routes and roads
Assumed — A value nobody measured. A provenance, and a word the platform uses whenever it fills a gap. Operating profiles
B
Back-to-back pair — Two rack rows placed back to back with a flue between, sharing an aisle on each side. Written RR. Racking 101
Band (95 %) — The range a difference would fall in 95 times out of 100. If it excludes zero, the difference is real. Comparing two runs
Baseline — The scenario or run you compare everything else against. Projects and scenarios
Bay — The space between two rack frames. A warehouse in ten minutes
Beam — The horizontal steel bar a pallet sits on.
Benchmark — A provenance: a figure from industry data or a similar site.
Bin — One opening in the racking: one bay at one level. Bins and levels
Block plan — A first layout of a whole facility as rectangles, one per function, before any racking. Writing a good brief
Block stack — Pallets stacked on the floor in lanes, without racking. Racking 101
Blocks the run — A readiness item the simulation cannot work around.
C
Calibrate — Tell the platform the real distance between two points on an underlay, so it knows the picture's scale. Bringing drawings in
Calibrated — A provenance: a figure tuned so the simulation matches the real site.
Capacity — How many positions the design holds, counted in its unit (pallet, shelf or floor). Capacity
Capacity loss — The positions lost between nominal and usable: to columns, clearances and shape. Capacity
Case — A carton of eaches, as it came from the factory. Also called a carton. A warehouse in ten minutes
Clear height — The height from the floor to the lowest thing under the roof. Racks and their loads must stay below it. The building and its grid
Clone — An exact copy of a scenario that you can change freely. Projects and scenarios
Column grid — The regular pattern of roof columns, named by letter and number lines. The building and its grid
Copilot — The AI assistant that edits the scenario through the platform's own tools. Talking to the copilot
Counterbalance truck — The ordinary forklift, which balances its load with a heavy rear. Needs wide aisles.
Cross aisle — An aisle cut across long rows so forklifts can cross between them. Aisles, routes and roads
Cut-off — The time after which a new order goes on the next departure. Operating profiles
D
Dead position — A position no forklift can reach, because no aisle serves its face. Shown, never quietly counted. Capacity
Demolish — A phase: standing today, coming out. Phases
Departure — A scheduled outbound truck. Orders are picked to meet it.
Design vehicle — The largest vehicle a route or aisle must suit. Aisles, routes and roads
Discrete-event simulation — A simulation that jumps from one event to the next (a truck arrives, a pallet lands) rather than ticking second by second. Simulation in plain words
Dispatch floor — See Marshalling.
Distribution — A description of how a number varies: constant, uniform, triangular, and so on. Operating profiles
Dock door — A large door at truck-floor height where trucks are unloaded or loaded. Doors, rooms and machines
Double-deep — Racking two pallets deep. The rear pallet is reached only after the front one is removed.
DXF — The common exchange format for CAD drawings. Exports and reports
E
Each — One single item. A warehouse in ten minutes
Elevation — The view of one whole side of the building or of a rack row. Sheets, sections and 3D
Engineering Library — The client's shared, versioned templates. The Engineering Library
Engineering Review — The nine-dimension measurement of a design, with no overall score. Rules and the Engineering Review
Envelope — The overall size and weight of one load. Load types
Exclusion zone — Floor nothing may use.
Existing — A phase: standing today.
F
Finding — A rule check's result, with its severity and the number that fixes it. Rules and the Engineering Review
Floor positions — Painted pallet squares on a staging or marshalling floor. Throughput space, not storage. Zones
Flue — A gap in racking that lets sprinkler water fall and heat rise. AS 4084 sets minimums. Racking 101
Footprint — The outline of the building, or of anything, seen from above.
Frame — Two uprights braced together.
Future — A phase: reserved for later, kept clear, not counted in capacity. Phases
G–K
Gantt chart — A chart with one row per truck and time running across. Reading the results
Gross area — The whole building floor. Capacity
Headroom — The space between the top of the load and the clear height.
Horizon — How many days a run simulates. Running the warehouse
Inbound — Everything to do with goods arriving.
KPI — Key performance indicator: one measured figure, such as dock wait or truck fill.
L
Labour estimate — Hours a week by process, from volume × time, with no queueing. The labour estimate
Lateness cause — One of nine reasons a truck left late. They sum to the total. Reading the results
Lay pattern — The sequence of rows and aisles across a zone, such as R A RR A RR A R. Racking 101
Lead — How long before its departure an order should start being picked.
Level — One shelf height in racking. Level 1 is the floor.
Load type — What one bin holds: items across × deep × layers, on a pallet or loose. Load types
M
Marshalling — The dispatch floor, where packed orders wait for their truck. Zones
Matched streams — Two runs that used the same seed and settings, so each replication can be compared with its twin. Comparing two runs
MHE — Materials handling equipment: forklifts and similar machines.
Model — The one description of the warehouse that every view reads. How the platform thinks
N–O
Nominal capacity — What a zone would hold with nothing in the way.
Observed — A provenance: measured on the real site.
Order type — A profile describing a kind of customer order and its departures. Operating profiles
Outbound — Everything to do with goods leaving.
Overhang — A load deeper than its rack frame, sticking into the aisle or flue.
P
P90 — The value nine items in ten stay below. Used for waits and lateness. Reading the results
Pack — The conversion between each, case and pallet: 12 eaches a case, 48 cases a pallet.
Pallet — A wooden platform with goods stacked on it, lifted by a forklift.
Percentage points (pp) — The difference between two percentages. 12 % to 6 % is −6 pp.
Phase — Whether an object is existing, proposed, future or to be demolished. Phases
Pick face — The low, easy-to-reach storage pickers take from. In Warehouse Studio, a Picking zone.
Picking — Collecting the goods for one order.
Playback — Drawing a finished run on the 3D model, on a clock. Playback in 3D
Position — One pallet's space in the racking. Also called a location or slot.
Product group — A profile describing goods that are packed and stored alike.
Project — One facility for one client, holding scenarios.
Proposed — A phase: part of this design. The default.
Provenance — Where a number came from: assumed, benchmark, observed or calibrated.
Put-away — Moving a received pallet into a storage position.
R
Rack spec — The description of one bay of racking: sizes, levels, beam heights. Rack specs and storage systems
Reach truck — A narrow-aisle forklift whose forks reach up and forward.
Readiness — The pre-run check that lists what blocks a run and what it will assume.
Real (difference) — A difference whose 95 % band excludes zero.
Receiving floor — See Staging.
Reconciled — The stock ledger balanced: opening + in − out = on hand, at every shift change.
Replenishment — Moving stock from reserve down to the pick face.
Replication — One playing of the simulated week. Several replications show how much was luck. Simulation in plain words
Reserve storage — The main racking, where stock waits until needed.
Resource pool — A group of people or machines that do the same work on the same shifts. Operating profiles
Row — Bays joined end to end. Written R in a lay pattern.
S
Scenario — One version of a facility. Projects and scenarios
Section — A vertical slice through the building. Sheets, sections and 3D
Seed — The number that starts the simulation's dice. The same seed replays the same rolls.
Selective racking — Racking one pallet deep, where every pallet can be reached directly. The most common kind.
Severity — How serious a finding is: critical, major, minor or info.
Sheet — The drawing as it will be printed, on a paper size at a scale. Sheets, sections and 3D
Shift — A block of working time, such as Early 06:00–14:30.
Shelving — Hand-height shelves for cartons, counted in shelf locations.
Site — The land around the building: yard and roads.
Staging — The receiving floor, where unloaded goods wait to be checked and put away. Zones
Stale run — A run whose scenario has changed since. Its results stay true for the inputs it used.
Standard deviation (sd) — How much a figure varied across replications.
Storage system — The decision to fill a zone with one rack spec, in a pattern and direction. Rack specs and storage systems
T–Z
Tare — The weight of the pallet itself.
Template — A saved rack spec, load type or datasheet in the Engineering Library.
Truck fill — The share of a departing truck's pallet spaces actually used.
Truck profile — A profile describing arriving (or departing) trucks.
Underlay — A picture or PDF placed behind the drawing to trace over. Bringing drawings in
Upright — A vertical steel post of a rack frame.
Usable area — Gross floor minus columns and non-storage zones. Capacity
Utilisation — The share of available time that was busy.
Warm-up — Simulated days that are run but not measured.
Within the noise — A difference whose band includes zero: it may be luck.
Zone — An area of floor with one job, such as storage or staging. Zones